Jiangsu Wanshida Hydraulic Machinery Co., Ltd

Market Background: Why Senegal’s scrap market is moving toward “standard bales” Senegal’s recycling and scrap trading ecosystem is becoming more structured year by year. More metal flows are being collected from urban construction, infrastructure projects, workshops, and import-related industrial activity. At the same time, logistics costs remain a major variable, and buyers increasingly prefer cleaner, more consistent scrap formats that are easier to handle, stack, and transport. For many yards, the competitive gap is no longer only “who can buy more scrap,” but who can process it into a more shippable, standardized product. This is why the market outlook strongly favors baling and densification: when loose scrap is turned into uniform bales, yards gain better control of space, safety, and shipping schedules. Standard bales also improve commercial efficiency—because consistent size and stable density reduce disputes, reduce rework, and speed up dispatch. In short, Senegal’s market is trending toward operators who can deliver predictable output with repeatable workflows, not ad-hoc handling. Customer & Application Scenario: The pain points that triggered the upgrade A Senegal-based recycling operator processing mixed scrap metal was facing several classic bottlenecks that directly affected profit per ton: Loose scrap “eats” space fast: stockpiles spread out, block lanes, and reduce the effective working area of the yard. More re-handling = more cost: cranes/forklifts spend time repositioning material instead of loading outbound trucks; labor intensity rises and productivity drops. Loading inefficiency (“air gaps”): when scrap is not densified, trucks leave with unused volume, which increases freight cost per ton and makes shipping less predictable. Unstable stacking and safety risk: irregular piles are harder to stabilize, increasing the risk of collapse and slowing down daily operations. Dispatch rhythm becomes chaotic: when loading takes longer than expected, trucks queue, the yard gets congested, and daily shipment plans slip. The customer needed one reliable station that could convert bulky loose scrap into uniform bales and restore a predictable “sort → ship” rhythm. Our Solution: Y83-250A push-out hydraulic metal baler (PLC + remote) To match these needs, Jiangsu Wanshida Hydraulic Machinery Co., Ltd. supplied 1 unit of the Y83-250A push-out type hydraulic metal baler. The push-out discharge design supports faster bale ejection and cleaner staging into the stacking/loading zone, helping build a repeatable routine: sort → feed → compress → push-out → stack → load. With PLC automatic control and remote operation, the customer aimed to simplify shift execution and reduce operator variability. Summary (Key Technical Parameters Included) The customer’s selection focused on measurable parameters that support output planning, yard layout design, and shipping efficiency: Item Y83-250A (Push-Out) Hydraulic Metal Baler Quantity 1 unit Nominal force (main cylinder) 2500 kN (250-ton class) Hydraulic system pressure 22 MPa Press box size (L×W×H) 2000 × 1400 × 900 mm Bale size (L×W×H) (200–1000) × 500 × 500 mm Max scrap thickness 6 mm Cycle length Approx. 120 sec Hydraulic pump 160YCY14-1B, 31.5 MPa, 160 ml/r, 2 sets Motor Y225M-6, 980 rpm, 30 kW, 2 sets Wear plates material Hardox 500 Weight About 21 ton Customer Feedback: What improved first in daily operations After commissioning, the customer reported improvements that were immediately visible on the yard floor: More orderly stockpiles: bales replaced scattered piles, freeing lanes and making equipment routes clearer. Tighter truck loading: standardized 500×500 bales stacked more efficiently, reducing voids and improving loading discipline. Less repeated re-handling: faster bale discharge and cleaner staging reduced “pick-move-reposition” time. More predictable dispatch: once output became standardized, shipment planning became simpler and daily schedules were easier to control. Conclusion: Why this matters for Senegal’s next stage of recycling growth This Senegal project reflects a broader market direction: as volumes increase and logistics pressure stays high, standardization becomes profit. A single, properly sized 250-ton push-out hydraulic metal baler can shift a yard from reactive handling to a controlled workflow. With a 2000×1400×900 mm press box, adjustable bale length (200–1000 mm), 500×500 mm bale cross-section, and an ~120-second cycle, the customer gained a more predictable “sort → bale → ship” process—supporting better yard flow, tighter loading, and smoother dispatch as Senegal’s scrap market continues to mature.

Market Background In Senegal, scrap yards and metal recyclers are increasingly focused on reducing transport cost per ton, improving yard organization, and shipping more consistently. Loose scrap takes up valuable space, slows handling, and often loads inefficiently—leaving “air gaps” in trucks. As volumes grow and dispatch schedules tighten, operators are upgrading from manual, stop-and-go handling to standardized baling, so materials become easier to stack, store, and ship. Customer & Application Scenario A Senegal-based recycling operator needed a practical solution for daily processing of mixed scrap metal. Their key challenges were familiar: bulky loose scrap created congestion, and loading cycles were inconsistent. The customer wanted one reliable machine to: Produce uniform bales for clean stacking and tighter truck loading Improve workflow at the “sort → ship” handoff point Reduce repeated re-handling and stabilize daily dispatch Operate with PLC automatic control and remote operation to simplify shift performance Our Solution To match these requirements, Jiangsu Wanshida Hydraulic Machinery Co., Ltd. supplied 2 units of the Y83-250A push-out type hydraulic metal baler. The push-out discharge design supports faster bale ejection and cleaner staging into the stacking/loading zone. This helps the customer build a repeatable routine: sort → feed → compress → push-out → stack → load, turning loose scrap into consistent, shippable bales. Customer Feedback (Early Operation) After commissioning, the customer reported that improvements showed up quickly in daily handling: Better yard order: bales replaced scattered piles, making equipment routes clearer. Faster loading: standardized bales stacked more tightly, reducing voids during truck loading. More predictable dispatch: a stable operating rhythm made planning shipments easier across shifts. Summary (Key Technical Parameters Included) The customer’s selection focused on measurable parameters that support output planning and layout design: Item Y83-250A (Push-Out) Hydraulic Metal Baler Quantity 1 unit Nominal force (main cylinder) 2500 kN (250-ton class) Hydraulic system pressure 22 MPa Press box size (L×W×H) 2000 × 1400 × 900 mm Bale size (L×W×H) (200–1000) × 500 × 500 mm Max scrap thickness 6 mm Cycle length Approx. 120 sec Hydraulic pump 160YCY14-1B, 31.5 MPa, 160 ml/r, 2 sets Motor Y225M-6, 980 rpm, 30 kW, 2 sets Wear plates material Hardox 500 Weight About 21 ton Customer Feedback (What mattered most) The customer’s main takeaway was that standard bale output simplified everything downstream—stacking became cleaner, loading became tighter, and dispatch timing became easier to control. With push-out discharge and PLC remote operation, the site reduced unnecessary re-handling and improved the consistency of daily operations. Conclusion This Senegal project shows how a single, properly sized 250-ton push-out type hydraulic metal baler can upgrade a yard’s shipping discipline. With a 2000×1400×900 mm press box, 500×500 mm-class bales with adjustable length, and an ~120-second cycle, the customer gained a more predictable “sort → bale → ship” workflow—supporting better yard flow, tighter truck loading, and smoother dispatch.

Antecedentes del mercado En el mercado de reciclaje de chatarra de EE.UU., los operadores están constantemente equilibrando el costo de carga por tonelada, la eficiencia laboral y los ajustados horarios de carga de los camiones.las deducciones del tallerEl resultado es predecible: una carga más lenta, una carga más lenta, una carga más lenta, una carga más lenta.más “gapos de aire” en los camiones/contenedores salientesEs por eso que muchos astilleros de EE.UU. están cambiando a las fardas estandarizadas: un tamaño de fardas constante mejora la estabilidad de apilamiento, aumenta la densidad de carga,y hace que los planes de envío sean más fáciles de ejecutar día tras día. Escenario del cliente y de la aplicación Un procesador de chatarra con sede en Estados Unidos quería una actualización práctica para el procesamiento diario de chatarra mixta suelta. Producir fardos uniformes para una apilamiento más fácil y una carga más ajustada Reducir las manipulaciones repetidas y mejorar la organización del patio Apoyar ventanas de carga de camiones predecibles con un rendimiento de ciclo estable Ejecutar con control automático PLC con control remoto, manteniendo el control de la válvula manual como una copia de seguridad práctica para los operadores Nuestra solución Para satisfacer estos requisitos, Jiangsu Wanshida Hydraulic Machinery Co., Ltd. suministró 1 unidad de la embaladora hidráulica de metal de tipo Y83-250.El estilo de descarga de salida ayuda a los operadores a limpiar las fardos terminados de manera eficiente y mantener la zona de trabajo limpia, soportando un flujo de trabajo más suave de clasificación → alimentación → fardos → pila → carga.el astillero puede reducir la expansión de las existencias y mejorar la densidad de carga saliente sin cambiar el resto del diseño del sitio. Comentarios de los clientes (Operación inicial) Tras la puesta en marcha, el cliente destacó tres mejoras prácticas: Un apilamiento más limpio y una carga más rápida: las balas estandarizadas facilitaron la construcción de pilas estables y cargar camiones con menos huecos. Menos congestión interna: menos pasos de "pick-move-reposition" redujeron los conflictos de tráfico cerca de la bahía de carga. Planificación de envío más predecible: el cronometraje de ciclo consistente ayudó al equipo a alinear la producción de ballas con las ventanas de llegada de los camiones. Resumen (incluidos los parámetros técnicos clave) Para apoyar la selección, la planificación del diseño y la evaluación del ROI, el cliente se centró en estas especificaciones básicas: Punto de trabajo Y83-250 Bolsas hidráulicas de metal de tipo giratorio Cantidad 1 unidad Fuerza nominal 2500 kN (clase de 250 toneladas) Tamaño de la caja de prensa (L × W × H) Las medidas de ensayo se aplicarán en el caso de los vehículos de las categorías M1 y M2. Tamaño de la balsa (L×W×H) (≤ 800) × 500 × 500 mm Duración del ciclo Aproximadamente 120 segundos. Capacidad Aproximadamente 4,5−5,0 toneladas/h Presión del sistema hidráulico 25 MPa Bombas hidráulicas 160YCY14-1B, 31,5 MPa, 160 ml/r, 2 juegos El motor 22 kW, 970 rpm, 2 juegos Tamaño total Aproximadamente 5900 × 2250 × 2200 mm Peso Aproximadamente 19,5 toneladas Comentarios de los clientes (lo que más importaba) La conclusión del cliente fue simple: la producción de fardos estándar mejoró la disciplina del transporte marítimo.El sitio dedicó menos tiempo a la gestión de las pilas y más tiempo a la salida del producto, especialmente durante los días de mayor afluencia de productos.. Conclusión Este proyecto de EE.UU. muestra por qué un calibrador hidráulico de metal de tamaño adecuado sigue siendo una opción sólida para los astilleros centrados en las fardas estandarizadas y el envío más suave.,(≤800) × 500 × 500 mm, ciclo de ~ 120 segundos y capacidad de producción de 4,5 ∼5,0 toneladas/h, el Y83-250 ayuda a convertir la chatarra suelta en una forma de producto más cargable y apilada, soportando una mayor densidad de carga,flujo más claro del patio, y un transporte diario más predecible.